OME uSwitcher PSU

Reference Class Audio Power Supply Unit

OME μSwitcher is designed to be run from a USB charger or from a powerbank for total mains separation with the following features:

  • very low noise (1nV/sqrt(Hz))
  • high bandwidth range (10-100kHz)
  • high PSRR (-150dB)
  • regulated output voltage from 3.3V to 18VDC
  • 300mA max current output
  • efficient, cool running

Circuit details

At input USB1 connector we have resistors (R1 & R2) that sets the output voltage to 5VDC from USB Charger. Please make sure that USB charger is capable of supplying 3A at 5VDC out as we use boost/buck-boost converters that converts input 5VDC to higher output voltage that goes into serial regulators (IC3 & IC4). So recommended is minimum 15W USB charger (more W is better) that is GaN type as these USB chargers are small and very power efficient (runs very cool at high delivering currents).

Input 5VDC goes to Boost-Converter (IC1) with inputs capacitors (C1, C3 & C4) that smooths input voltage. Inductor (L1) when charged will give at output higher voltage that is feed on input, and output voltage is set by FB resistors (R4 & R5). Next capacitors (C10 & C12) lower the output ripple of Boost-Converter and PI-Filter is added here to suppress high frequency switching that is producing Boost-Converter so that we have high PSRR on high frequency as Boost-Converter is set to work on 1.6MHz switching frequency.

Positive voltage regulator (IC3) is used to regulate voltage and suppress input noise. Minimum recommended input voltage needs to be about 3.5VDC higher that set output voltage using trimmer (P1). Diodes (D3 & D5) is used here to protect voltage regulator from wrong voltage polarity. And capacitor (C18 & C19) is used here to get higer PSRR at ADJ pin.

Active servo OPAMP is here as error correction amplifier that takes output regulated voltage, supress any noise from them, and clean it using internal high PSRR, BW. This way we get high PSRR, high BW in audio spectrum and lower output impendance of psu.

At output we have Remote sense using each resistor in each rail (R32 & R33) that “monitors” remote voltage on load and correct voltage to be accurate so this way we have not voltage fluctations as voltage at load will be fixed.

For negative side of schematic function is the same except that we use Buck-Boost Inverting (IC2) that gives us negative voltage that is then feed to negative voltage regulator and active servo with remote sense.

Fig.2: install the parts on the PC board as shown here, taking care to ensure that all polarised parts are correctly oriented. Also, make certain you use the correct transistor type at each location. Below is the completed PC board.

Bill of Materials

NameValuePackageQuantity
R1,R25k1ΩMELF02042
R310kΩMELF02041
R47k32ΩMELF02041
R5100kΩMELF02041
R6,R812kΩMELF02042
R7270kΩMELF02041
R9680ΩMELF02041
R10,R110Ω47MELF02042
R12,R13,R16,R172k7ΩMELF02044
R14,R15175ΩMELF02042
R18,R19,R20,R21,R24,R25,R32,R33,R34,R3522ΩMELF020410
R22,R23200kΩMELF02042
R26,R27,R28,R29735ΩMELF02044
R30,R315Ω6MELF02042
D1,D2SBR3U40S1F-7SOD-123F2
D3,D4,D5,D6,D7,D8,D9,D10,D11,D12MBRS1100T3SMB-210
IC1LMR62421SOT23-51
IC2TPS62933PDRLRSOT583-81
IC3LM317DCYSOT223-41
IC4LM337IMPX/NOPBSOT223-41
IC5,IC6ADA4898-1SOIC-82
C1,C2,C3,C5,C12,C13,C14,C1522µF/25V12108
C4,C16,C17,C20,C21,C22,C2322µF/25V08057
C6,C26,C2710nF/25V08053
C72n7/25V08051
C8470nF/25V08051
C9220pF/25V08051
C10,C1122uF/25V12102
C18,C19,C24,C25,C28,C29220µF/25V8mm6
P1,P21kΩ3296W2
L1,L210µH/4A6.6x3x7.32
L3,L43µ3H/5A5.2x3x5.42
V+,GND,V-B3B-ZR-3.4(LF)(SN)3-PIN1
RS+, RS-B2B-ZR-3.4(LF)(SN)2-PIN2
USB1USB4125-GF-A-0190TYPE-C1
SCREW1-4M2.5x6SCREW4

Download

  • OME uSwitcher PSU - Schematic (PDF)0

Sipi Shunt PSU

High Class Shunt PSU

SIPI SHUNT psu is designed to be applied as an upgrade in analog and digital playback equipment like (SA)CD players, DACs, PREAMPs and alike. The shunts drop in instead of commonly used industrial types of regulators. Having much lower noise, true wide bandwidth and linear output impedance, they’ll bring improvement to sound in terms of:

  • higher resolution
  • better transparency
  • clean low ends
  • increased dynamics

Traditionally, voltage regulators never where designed for audio applications. As an example, the very popular 7805 initially was designed as a voltage regulator for digital logic and low micro controllers - who cared about bandwidth or output noise. Derrivatives like 7815 and 7915 are widely used to supply the analogue output stage of CD players. About time for an upgrade!

Why Shunt?

The shunts consist of an active wide band current source to isolate the input from the output. The output is regulated by an active shunt regualtor with both low output noise and wide active bandwidth. For RF frequencies using the shunts is also beneficial in terms of additional decoupling: All output electrolytics can be left out!

Circuit details

At input AC connectors we have CRC filter that is used to suppress toroidal “ringing”, so we need to only find R1 and R2 value using “Quasimodo” test jig to get lowest “ringing” as possible. If you don’t have testing jig you can use default 150Ω as starting value. Next circuit is a full wave bridge rectifier that is used to convert AC sinusoidal voltage to DC voltage, and we have used here MBR1100 Shottky Diode that have fast turn ON/OFF recovery time with low dropout voltage.

After full wave rectifier there is a RCC filter that “surpress” noise generated from rectifier and that comes from AC voltage outlet. If you have few volts larger DC voltage that will be come to our shunt regulator you can increase or decrease these resistor values in RCC filter.

Rectified and filtered DC voltage is then feed to Constant Current Source (Q1 & Q4) that is limiting current at output. Reference voltage for CCS is RED LED that have forward voltage of 1,7V. Using resistors (R7 & R8) we set maximum current that will be available at the output using formula R=1V/limiting current. So we set our CCS to be limiting current of about 66mA. Our shunt gets about 25mA-30mA to function correctly, so output available current for load is about 40mA. If you need larger value you can decrease resistors (R7 & R8) to get larger available current for load.Max output current is 100mA available for load (plus 25mA-30mA for shunt themself to function correctly). LED biasing current is about 2-3mA and is set using JFET connected as CCS, and it’s current is set using resistors (R10 & R12).

Because AC filtering capacitor for shunt is large value (C15 & C16) ie 47uF we use simple BJT and zener that at startup it fast charges capacitors (C15 & C16), and after these capacitors is fully charge BJT and zener is inactive. This allows us to get fast startup below 1 seconds, without them startup will be around 5-6seconds.

Next circuit is our shunt reference TL431 that is used to set reference voltage for output shunt element (Q9 & Q10), using trimmer (P1 & P2) we can set output voltage for our load which controls shunt elements (Q9 & Q10). Here is one exceptional note that in positive and negative rail we have our shunt BJT connected collector to virtual ground, this way we get better shunt current control and better transient response at output.

Because our shunt element is away from our load, we implement remote sense connectors that connect to load. This way we have same performanse on load like that shunt regulator is on load PCB.Keep in mind that maximum remote sense wires and force wires (V+ GND V-) is maximum 10cm or less.

Output bypass capacitors 47μF (C19 & C20) needs to be non Low ESR type. If you put low ESR capacitors at output you will maybe get oscillations. So put here normal capacitors to get stable output.

Shunt regulators needs to be put on heatsink that have temperature resistance 5 K/W or less, to avoid overheating output shunt regulators. After shunt psu is build connect resistors between (V+ & GND) and (V- & GND) to simulate current draw. Without load at output all available current that is set using CCS will be burn on output shunts and there will be very high dissipation.

We calculate resistors using formula R=output voltage/load current. So in our example R=24V/40mA we set at output 600Ω resistors(choose nearest lower resistor value), and power rating for resistors is calculated using formula P=I^xR, so power rating will be 40mA^x600Ω is around 1W, we put 2W minimum resistor rating.

Fig.2: install the parts on the PC board as shown here, taking care to ensure that all polarised parts are correctly oriented. Also, make certain you use the correct transistor type at each location. Below is the completed PC board.

Bill of Materials

NameValueQuantity
R1,R2150Ω2
R3,R4,R5,R64Ω74
R7,R8,R22,R2415Ω4
R9,R113k3Ω2
R10,R12,R17,R18150Ω4
R13,R14120kΩ2
R15,R162k2Ω2
R19,R201kΩ2
R21,R23120Ω2
Q1,Q9BD140-162
Q4,Q10BD139-162
Q2,Q3J1132
Q5,Q6,Q7,Q82N54014
D1,D2,D3,D4,D5,D6,D7,D8MBR11008
D9,D10BZX85C152
IC1,IC2TL4312
C1,C210nF2
C3,C4150nF2
C5,C6,C13,C14100nF/100V/MKP4
C7,C8,C11,C12220μF/50V4
C9,C102200μF/50V2
C15,C1647μF/50V2
C17,C18470μF/35V2
C19,C2047μF/35V2
P1,P225kΩ2
LED1,LED2HLMP60002
AC1,AC2,V+,V-KF301-2P4
SENSE+,SENSE-JST-XH2.54-22
SCREW1-4M34

Download

  • Sipi Shunt PSU - Schematic (PDF)0
  • Sipi Shunt PSU - Layout (PDF)0
  • Sipi Shunt PSU - PCB (PDF)0